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The
oak frame is constructed using traditional mortise and tenon
joints held with seasoned oak pegs. A sawn face is exposed
externally while, internally, oak members can be sawn, planed
or given an adzed-effect finish. The frame is manufactured
in our workshop, given a trial assembly, then packed in
segments ready for delivery and assembly on site.
The finest Restoration-grade English Oak is used for the
main structural frames. We at Oakbourne have a policy of
trading only with suppliers who operate established and
approved comprehensive replanting and regeneration programs.
Green (unseasoned) oak sourced from managed English woodlands
is used for the frame structure. The two most common Oaks
in England are the Commons Oak and the Sessile Oak. By using
the best quality oak correctly converted, major splits and
twists are avoided.
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The
infill panels are made of highly efficient rigid foam insulation
cut and fitted on site and sealed around the inside with
expanding foam for a tight fit. Stainless steel metal lath
is fixed to the outside of the insulation with an integral
stucco bead stop around the edges.
The panels are then ready for a stucco finish on the external
face. Typically a plaster finish is used on the inside.
Each panel has two special seals on the top and sides with
a lead tray along the bottom. These allow for movement of
the oak and prevent cracking of the stucco or water seepage.
The panels are then ready for a stucco finish on the external
face. Internally, a skim coat of plaster. Decoration is
then applied.
The external oak frame can either be left to weather to
a natural silver gray color or can be stained with an appropriate
woodstain. Internally, stain or wood oil can be used to
mellow the wood members mellow to a natural honey color.
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